Body shell design Ford Mondeo

Customer: Ford Motor Company

Scope of performance:

  • Benchmark analysis / Concept preparation
  • Securing of design model
  • Body shell, door and flap development
  • Series design up to SOP +90

Special features of the project:

  • Complete preliminary development and concept phase
    in agreement with the specialist department at Ford
  • Complete series design
    in agreement with the specialist department at Ford
  • Project management
    in agreement with Ford through control meetings
  • Coordination
    with vehicle safety and production divisions
  • Locator specification, dimensional management
    in agreement with the specialist department at Ford

Technical highlights:

  • 73% shared parts with Galaxy and S-Max in the underbody
  • Replacement of the harness philosophy in the roof area by laser soldering
  • Pre-welded, inner door opening frame in the side panel to improve crash and torsion rigidity
  • A and B column made of thermoformed Boron steel

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